Custom Summer Sun Hat with Design

Custom Color Hats – Make Your Own Lifeguard Straw Hat

Color sets the tone. Want a clean, uniform look? Choose a custom black straw hat. Going for easy beach vibes? Pick a floppy sun hat in warm tans or soft neutrals. We’ll match your Pantone so your logo and trim land exactly how you pictured.

Our solid color hats stay consistent across sizes and orders—no weird shade shifts. Mix ribbon trims and underbrim prints to lock in your palette, or keep it minimal for a classic look. Whatever style of hats you need—lifeguard, bucket, dad cap—we’ll dial in the exact color for your brand. Simple, sharp, and ready for photos.

Material :

Mat grass straw ,Rush grass straw, Hollow grass straw,or many other types of straw.

Head Size :
  • Newborn         – 48cm (19″)

  • Child                – 54cm (21 ¼”)

  • Adult                – 58cm (22 ¾”)

  • Adult(XL)         – 60cm (23 ½”)

Brim :

Wide brim, narrow brim, custom brim, fabric brim etc..

Underbrim:

Pick from 1,000+ patterns, or create your own — custom wins most orders. Full-Color Sublimation Base,superior Color Retention,ultra-soft, breathable fabrics with superior color retention

Patch Option:

Woven patch , pvc rubber patch , print patch , embroidery patch ,leather patch etc ..

Chinstrap :

Use color-matched to the base fabric

Custom color hats built for teams and resorts. Make your own custom hat online in 3 steps—proof, approve, produce. The straw hat unisex wide-brim fit gives real shade and a clean, branded look for staff and retail.

Choose our men’s lifeguard straw hat with chin strap for outdoor crews, pool staff, and sports teams. Add patches or prints for logo straw hats with under-brim design, and we’ll match team colors, mascots, numbers, and player names. We also build custom branded hats for corporate events and resort retail with consistent colorways, easy reorders, and low MOQs.

What you get

  • Low MOQ: 25 pcs, fast digital proof

  • Patch options: leather / PVC / woven + under-brim print

  • Secure fit: adjustable chin cord, clean edge binding

  • Sizes from kids to XL; color-matched trims

Custom Sun Hats with Logo That Fit Your Brand Vide

Craft. Brand. Stand Out.

Craft sun hats for men around your idea: pick the weave, set the trim, add your logo, and step out in a look that fits.

Personalized Beach Hats: Features You’ll Love

Patch Option

We offer five patch options to match any logo and budget:

  • PVC – bold, weather-resistant, great for outdoor use.
  • Print (sublimated) – full-color gradients for complex artwork and small details.
  • Embroidery– classic texture and depth; ideal for bold icons and lettering.
  • Woven – crisp lines for tiny text and fine patterns.
  • Leather – premium look with deboss or laser etch.

Pick the method by your logo’s complexity—each option is durable, colorfast, and built to last in sun, salt, and sweat. For maximum hold, sewing is stronger than heat transfer (see our guide: sewn patches vs. heat transfer ). Add your logo to the best straw fishing hat, a vibrant straw hat Hawaiian style for beach events, or a straw hat for gardening—all engineered as breathable straw hats with comfy sweatbands and wide-brim shade.

Patch options on a straw brim—embroidered, woven, leather, PVC/rubber and printed—showing custom straw lifeguard hats with logo for wholesale B2B.

Under-Brim Print : Tropical, Beach, Hibiscus, Fishing,Custom Print

Match the Patch + Under-Brim
Match the front patch with the under-brim print for a cleaner, more natural look on your custom straw lifeguard hats. When both elements share the same artwork or color family, the straw hat with logo reads as one premium piece—not two parts. This keeps brand-consistent, full-brim prints across your line.

1,000+ Outdoor Patterns
Choose from American flag straw hats, tropical and Hawaiian hibiscus prints, camo, palm, nautical, and desert themes—or send your own artwork for a custom brim print. We match brand colors across the patch, under-brim, and ribbon trim so your wholesale B2B orders look consistent on shelf and on staff.

Comfort & Sun Protection
Our fabric is UPF 50+ for serious sun coverage. It’s breathable and light for all-day wear. The wide-brim straw hat throws real shade without the weight—ideal for beach crews, guides, lifeguards, and retailers running outdoor events.

Eco Cords & Toggles for Straw Lifeguard Hats

We offer many chin-strap cords and togles that match custom straw hats, hiking hats, and every straw lifeguard hat. Choose soft cotton, durable polyester or nylon, and recycled rPET. Cords come twisted or flat-braided in multiple diameters and colors. For adjusters, pick press spring cord locks (round, barrel, double-hole, oval) or wood bead toggles for a natural look.
 
These parts make sizing easy on sun hats for big heads or any large sun hat. Materials use non-toxic dyes and eco-friendly options, so the hat looks clean and feels comfortable. We can color-match your logo, ribbon trim, and under-brim print for a consistent finish. MOQ 25 with door-to-door shipping—tell us your cord style, color, width, and toggle type to get started.

Custom Hats That Capture Your Brand’s Personality

See how brands and retailers bring their ideas to life with our factory-made custom hats — from embroidered patches to printed under-brims.
Straw lifeguard hats with USA rubber patch & printed under-brim — patriotic under-brim print straw hat, event merch straw hats custom print, free hat mockup for bulk orders.

America Rubber Patch with Under Print

Patriotic straw lifeguard hat in mat grass weave, finished with a clean U.S. flag rubber patch on the crown. The brim features a bold under print that matches the edge binding—great for beach retail, events, and custom wholesale.
Black straw lifeguard hat blanks stacked — lifeguard brim hats wholesale supplier, private label straw hats factory, UPF 50 wide-brim.

Black Straw Lifeguard Hat 

Sleek all-black straw lifeguard body with tight herringbone weave. This plain hat ships as a blank, ready for your logo patch or under-brim print.

Natural Straw Plain Hat – Large Brim Sun Hat

Natural woven straw lifeguard hats stacked and ready for branding. This plain hat features a firm, large brim hat design that gives deep shade.

Wide-brim wheat straw hat stack — XXL sun hat for large head, oversized beach hat big-head fit, wide crown sun hat with elastic sweatband.

Plain Farmer Straw Hat

Stacked fresh from our workshop, this blank straw hat shows a tall crown and wide brim for strong sun coverage. As a classic farmer straw hat, it’s lightweight, breathable

Explore more beach and outdoor hat guides

Custom Summer Straw Hat FAQ :

Which straw hat color works best for our brand?

Stick to neutrals (natural, tan, black) for easy mixing and reorders. We can match Pantone so your trims and patches stay consistent.

For real shade, choose 3″–5″. Bigger brims keep faces and necks cooler during long shifts.

Both give great coverage. “Straw” is your classic lifeguard/beach look; “sun hats” can be straw or fabric. Pick the one that fits your setting and uniform.

Send your art → digital proof → confirm colors/materials → sample (optional) → bulk production → QC photos before shipping.

Yes. Add under-brim prints, ribbon prints, or patches. We’ll keep the color story the same across styles and sizes.

Yes. We offer lighter crowns, softer sweeps, and adjustable bands—still with real sun coverage.

Choose a tight weave or UPF fabric, 3″+ brims, chin cords, and wicking sweatbands. Clean look, long wear.

We can produce infant and toddler sizes on request. Soft bands and lighter brims keep kids comfy.

Top picks: lifeguard, performance dad caps, and structured truckers. Yes—we build custom hats for men with your colors and patches.

Yes. XL fits (60–61 cm and up) and size-adjust sweatbands cover more head sizes.

Yes. Durable straws, chin cords for wind, and optional water-friendly trims for marinas and tours.

A tall crown with a wide brim (often 4.5″–5″), chin cord, and optional under-brim print—the classic beach staff look.

Yes. Youth sizing keeps the same look as adult uniforms, just scaled down.

Send Us Your Idea

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