Custom Foam Trucker Hats with Your Logo

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Custom foam front trucker hat with curved bill and mesh sides, add your logo text or graphic.
Inside view of a blank foam trucker hat showing the foam front panel and mesh back for airflow.
Two-tone mesh back trucker cap — white front with red bill and royal-blue mesh, blank and heat-transfer ready.
White/green personalized foam hat — embroidery-ready front panel with breathable mesh back.
Pink/white custom printed foam cap — blank trucker style for names, numbers, or logo patches.
High-visibility neon foam baseball cap — curved bill, lightweight mesh, ideal for event giveaways.
White front with neon-green bill blank foam trucker hat — DTF-ready mesh back hat for custom designs.
Custom Trucker Hats with Logo — Kids & Adult Sizes - Image 8
Custom Trucker Hats with Logo — Kids & Adult Sizes - Image 9
Customize Now
Customize Now
Customize Now
Customize Now

Custom Trucker Hats with Logo — Kids & Adult Sizes

Trucker caps started life as promotional items. Now add your organization’s logo and let the Foam/Mesh Trucker Hat take your group back to the hat’s roots for your next event.

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Material :

Cotton, Denim, Ripstop, Corduroy, Wool, Polyester, Nylon, Mesh, Oxford, Waterproof Fabric etc ..

Crown:

Structured,Unstructured, 5-Panel , Medium Profile, Pre-Curved Front Panel

Bill:

Pre-curved,Flat, 6-row stitching, PE board inside

Closure:
Snapback,Strapback,Velcro,Metal Buckle,Plastic Buckle

Button Top:

Covered ,Metal, Fabric, None

Sweatband:

Cotton,Terry Cloth, Mesh, Moisture-Wicking

Decoration:

Label ,Hangtag,Woven patch, leather patch, and silicone patch options

Process :

Embroidery, heat transfer, sublimation printing, digital printing, offset printing, embossing, and debossing

Foam hats pair a 100% polyester front with mesh back hats in 100% nylon. Foam front hats feel light, keep their shape, and breathe in the heat. Nylon is smooth and abrasion-resistant, so your cap lasts.

Start with plain trucker hats in school or brand colors. Add foam trucker hat embroidery for crisp logos, or choose custom trucker hats with patch for texture. Need names or numbers? Try personalized trucker hats.

Budgets vary, so our cheap trucker hats keep costs down without cutting quality. These caps work for games, festivals, and company events—and they look great in team photos.

Send your company logo to make trucker caps for the company picnic. Your employees will appreciate your efforts to keep them cool on a hot summer day, and they’ll look great all matching in the company photo. This is also a fun way to say thanks to employees who give back, volunteering on your company’s behalf in the community to do things such as build homes or feed the homeless.

  • Quick picks: low MOQs, fast proofs, kids & adult sizes, color mixes, cheap price.

  • Sample Lead Time: 5-7 business days after final design confirmation.
  • Mass Production Lead Time: 10-15 business days after sample approval and deposit receipt.
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Create. Customize. Inspire.

Bring your ideas to life with fully customizable baseball caps. Order custom printed foam trucker hats your way—choose the fabric, color, and logo, or start with a blank foam trucker hat.
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Custom logo trucker hat spec sheet; mesh 5-panel, curved visor, inside taping branding, back label, adjustable snapback.

Hat Style Customization Options

Explore our custom hat collection made for every brand and occasion.
Choose from 5 panel, 6 panel, or 7 panel caps — from sporty running hats to everyday baseball caps.
Go bold with foam trucker hats or snapbacks, or keep it clean with plain and embroidered styles.
Every hat is fully customizable — fabrics, colors, logos, and visors — so your design stands out with comfort and precision.

A detailed display of custom baseball cap decoration techniques, including print label patch, felt applique, puff printing, heat press, screen printing, sublimation, 3D embroidery, 2D embroidery, applique embroidery, rubber patch, leather patch, and metal badge. The image showcases different patch and printing options used for customizing baseball caps, highlighting texture, color, and craftsmanship.

Decoration Techniques for Custom Hats

Customize every snapback or fitted cap with embroidery, heat press, or printed patches — each style highlights your brand’s unique look.
Choose corduroy for a vintage touch or mesh caps for cool outdoor comfort.
Our black baseball caps blend modern style with daily wearability, great for retail, sports, or promos.
From kids hats to blank baseball caps, every piece is made with precision stitching and quality materials.
Built for U.S. market standards, our factory delivers hats that stand out in style, comfort, and durability.

Fabric Selection 

We offer a wide range of premium fabrics for your custom hats — from soft combed cotton and classic twill weave to durable canvas and breathable 3D air mesh.

Add a touch of style with stonewashed cotton or ribbed corduroy, and choose nylon for lightweight, water-resistant strength.
For cooler weather, lambswool keeps things cozy, while microfiber suede, jersey knit, and denim bring modern comfort and timeless appeal.
Every fabric is crafted for performance, texture, and quality — made to elevate your hat collection.

A baseball cap fabric customization guide showing 12 material options: combed cotton, twill cotton, stonewashed cotton, canvas, corduroy, nylon, acrylic, lambswool, denim, suede, jersey cotton, and air mesh. Each fabric type is displayed with clear texture samples, illustrating the variety of materials available for custom baseball caps with different styles and performance features.

Adjustable Strap Option for Custom Baseball Caps

 Our baseball caps feature adjustable strap designs for a perfect fit.
Choose from plastic, cloth with hook loop, or polyester clip straps for comfort and durability.
For a premium touch, try metal buckle or leather straps — ideal for fashion and lifestyle brands.
Each closure can be customized for mesh baseball caps, custom printed hats, or logo caps, blending function and style in every design.

A baseball cap back buckle options chart showing six different closure styles for custom hats: plastic strap, cloth strap with hook loop, polyester strap with clip, cloth strap with buckle A, cloth strap with buckle B, and leather strap with buckle. The image highlights adjustable back designs for custom baseball caps, suitable for various hat styles like trucker caps and snapbacks.

Custom Hats That Capture Your Brand’s Personality

See how brands and retailers bring their ideas to life with our factory-made custom hats — from embroidered patches to printed under-brims.
Let's Talk About Your Hat!
Black mesh-back custom trucker hats with logo patch — private-label foam front caps for wholesale, events, and brand promotions.

Custom Trucker Hat with Patch

Build a retail-ready look with a Custom Trucker Hat with Patch. Choose foam-front or twill-front with breathable mesh back, then add your patch

Bulk custom 6-panel baseball caps with embroidered patches — OEM/ODM factory line, assorted colors for retail and promo orders.

Bulk Custom Embroidered 6 Panel Caps

OEM/ODM production of custom embroidered baseball caps for corporate teams and promotions.

Oregrown Industries woven patch trucker hats, green/black colorways, wholesale batch production

Oregrown Industries — Colorway Pack

Green and black mesh truckers with woven patches; batch production for consistent fit, labels, and packaging—ready for wholesale orders.

Foam-front trucker with a full-color logo patch; high-volume production lines ensure tight QC and fast door-to-door shipping to the U.S.

OTL Foam Trucker — Bulk Run

Foam-front trucker with a full-color logo patch; high-volume production lines ensure tight QC and fast door-to-door shipping to the U.S.

Custom Truckers Hat FAQ ：

Which styles are most popular ？

 Two evergreen options: foam-front 5-panel truckers (flat foam panel, ideal for big graphics/heat transfer) and structured 6-panel truckers (stiff front panel, great for embroidery; e.g., “112” style).

  • Pick foam front for bold event merch, large full-color graphics, or quick heat-press jobs.

  • Pick structured for durable workwear look, heavy embroidery/3D puff, and long-term retail programs.

The minimum order quantity varies depending on the customization method. For fully custom, our minimum is 100 hats. For off-the-shelf decorated hats, our minimum is 25 units. 

Standard decoration runs 5–10 business days after art approval; many offer 24-hour rush production (shipping extra).

DTF/heat transfer (headwear-rated), screen print, flat/3D embroidery, and puff heat transfer all work. Headwear-specific transfers bond well over seams and curves.

Yes, you can have your own brand label, internal tags, packaging, and no third-party branding.

Most truckers are OSFM adjustable (adult); many lines offer youth/ladies versions as well.

Yes, designers can help with file preparation, logo scaling, mockups, and layout guidance to ensure your design looks perfect on the hat.

Use headwear-rated low-temp transfers, pre-press to remove moisture, apply firm even pressure, and consider cap straps/foam pads for seam bridging.

$1–$6 per cap depending on brand/model;

 A cap heat press with a curved platen (ideally top & bottom heat and a silicone lower platen) reduces scorch marks and helps over seams/patches.

Ready to Create?
Let’s Discuss Your Vision.

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support@mycustomheadwear.com
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